How Does the Complete Production Process of Tri-Proof Lights Work Out?

The tri-proof lights undergo a multi-stage production process before they come out of the factory and sell it into the market. Regardless of whether they are T5, T8, or LED, these lights need to follow a 12-step design process. Fanxstar’s tri-proof lights are distinguished by their attractive appearance, which is achieved through high-quality aerospace-grade aluminum. The material provides exceptional heat dissipation, making sure that the light output remains consistent even after extended periods of use. Please refer to the following for a comprehensive breakdown of our tri-proof light production process.

Here are the complete production process of tri-proof light:

1.The Tri-proof Light Design: requires hiring highly skilled designers with high salaries.

2.Wafer Fabrication and Dicing: Requires expensive equipment, including MOCVD.

3.LED Chip Sorting: Requires investment in necessary equipment.

4.Tri-proof LED packaging: Special attention must be paid to heat dissipation design to improve the lifespan of tri-proof lights while reducing costs.

5.COB Packaging: This is a promising technology, and the price of ceramic substrates will determine its future.

6.Testing and Inspection: Small workshops frequently skip this step to reduce costs. However, it will increase the return rate.

7.Sorting: The color sorters separate LED beads into various brightness and quality levels, ensuring they are being put into the right place.

8.Tri-proof Light Manufacturing: Balancing cost control and quality assurance, managing material preparation and quantities.

9.Tri-proof Light Testing: Tests include luminous flux, light projection, color temperature, color rendering index, voltage, current ambient temperature, junction temperature, and waterproof and dustproof performance.

10.Aging Test: To prevent defective products from reaching the market, as this would cause significant inconvenience to consumers and damage the company’s reputation.

11.Finished Product Packaging: Suitable for transportation is sufficient; as this is not a fashion product, aesthetics need not be emphasized.

12.Consumer installation and use: Aim for simplicity and convenience.

Fanxstar weatherproof linear lighting is produced rigorously with the standard of the industry lighting. We offer bespoke functions lighting for our clients and any particular demand in your projects, please refer to: www.triprooflighting.com or contact: Chikai.zju@fanxstar.com Tel/WhatsApp/Wechat: +86 13622398932